01
Design Review
Product drawings, samples and machine specifications are checked before production begins.
Factory Images
<
>
Factory Information
Production Line
Production Line
In-House Manufacturing for Reliable Thermoforming Molds
From design review and CNC machining to assembly, inspection, and mold trials, HXWMold manages every critical stage before shipment.
2,000+m² Production Facility
26+CNC Machines
0.03–0.05mm Critical Tolerances
5 WeeksLead Time After Deposit
Our Process
Five Key Steps from Design to Delivery
One team manages the entire workflow, reducing handoff errors and ensuring that every component is manufactured to the same approved specifications.
02
CNC Machining
Mold plates, cavities and functional components are machined in-house for consistent quality.
03
Component Machining
Cutting dies and customized mold parts are processed to match the approved design.
04
Assembly & Inspection
Each mold is carefully assembled and key dimensions are verified before testing.
05
Mold Trial
Molds can be tested on our thermoforming machine before shipment for your approval.
Manufacturing Capability
Built and Verified in Our Own Workshop
Machining Capability
CNC Machining Center
We machine custom thermoforming mold components in-house, from aluminum plate preparation to cavity finishing. Keeping machining under one roof helps us maintain consistent dimensions and coordinate projects more efficiently.
- Customized machining based on drawings or samples
- Mold cavity, plate and component processing
- Controlled machining for repeatable assembly
Component Manufacturing
Mold Component Machining
Every component is engineered to match the product, forming process, and machine configuration. We design the forming mold, cutting die, and stacking system as one integrated production solution.
- Forming molds, cutting dies and punching tools
- Machine-specific mounting and positioning design
- Component matching before final assembly
Assembly & Quality Control
Accuracy Is Checked Before the Mold Reaches Your Machine
Careful assembly and dimensional inspection help ensure that the forming mold, cutting die and auxiliary components work together as designed.
01
Mold Assembly
Components are fitted, aligned and checked by experienced mold technicians for stable production performance.
02
Precision Inspection
Key mold dimensions are measured before final testing to verify machining accuracy and assembly consistency.
Final Verification
Mold Trial Testing Before Shipment
We can trial-run your mold on our thermoforming machine before shipment. Trial videos and formed samples are available for your approval, helping your team prepare for installation and production.
OEM/ODM Capability
OEM & ODM Thermoforming Tooling
Your Product. Your Machine. One Integrated Tooling Solution.
HXWMold engineers and manufactures custom thermoforming molds, cutting tools, and stacking systems as one coordinated tooling package—built around your product geometry, sheet material, machine platform, and production target.
- Start with a drawing, sample, or basic dimensions
- For PET, PP, PS, PLA, and related materials
- Compatible with KIEFEL, ILLIG, ASANO, and Chinese-built thermoforming machines
- In-house tooling trials before shipment
Engineered Around Your Production Requirements
PRODUCT
MATERIAL
MACHINE
OUTPUT
Integrated Tooling System
01 FORMING Mold
02 CUTTING Tool
03 STACKING Solution
Engineered • Manufactured • Trial-Tested by HXWMold
A Complete Tooling Package for All Three Stations
Each part of the tooling package is designed around the same cavity layout, product orientation, and machine requirements.
Forming Mold
Shape, cooling, and releaseDesigned to achieve the required product shape under your specified forming conditions.
- Vacuum, pressure, and plug-assist forming requirements
- Cavity layout and material utilization
- Cooling, venting, and demolding design
Cutting & Punching Tool
Clean and repeatable cuttingDesigned to match the product layout, sheet material, and selected cutting method.
- In-mold, flatbed, or side-cutting options
- Cutting-line layout and punching coordination
- Tool structure matched to the machine’s cutting station
Stacking Solution
Stable product dischargeDesigned around the product shape, orientation, and downstream handling requirements.
- Upper, lower, or A/B alternating stacking options
- Robotic pick-up layout planning
- Product release and stacking stability
Start with the Information You Have
Complete drawings are helpful, but they are not required for the first evaluation.
What to Send
- A 3D model or 2D drawing, physical sample, or product dimensions
- Sheet material and thickness
- Machine model and forming area
- Target cavity count, output requirement, and stacking method
What Happens Next
- Engineering Review We review your product design, cavity layout, cutting method, and machine compatibility.
- Solution Confirmation We confirm the forming, cutting, and stacking approach before manufacturing begins.
- Manufacturing, Trial & Delivery The tooling is machined, assembled, inspected, and trial-tested before shipment.
Standard lead time: about five weeks after we receive the deposit and all required technical information.
Let’s Evaluate Your Thermoforming Project
Share your product and machine information. Our engineering team will recommend a practical tooling solution for reliable production on your machine.
R&D Capacity
Thermoforming Mold Engineering
R&D and Engineering Capabilities
Practical mold engineering tailored to your product, material, machine, and production requirements.
HXWMold has an experienced engineering team specializing in thermoforming mold design and production-ready tooling solutions. Before manufacturing begins, our engineers review the customer’s product drawings or samples, sheet material, machine model, available forming area, and production requirements. We then develop a practical mold solution designed for stable forming, accurate cutting, reliable stacking, and compatibility with the customer’s machine.
Core Engineering Capabilities
Each mold is engineered around actual production conditions rather than a standard one-size-fits-all design.
01
Product and DFM Review
We review the part geometry using product drawings or physical samples, along with the material, sheet thickness, draft angles, forming depth, and key dimensional requirements before starting the mold design.
02
Mold Structure Design
We select a suitable mold structure based on the forming method, product shape, demolding conditions, maintenance needs, and the customer’s production setup.
03
Cavity Layout
We optimize the cavity arrangement to use the available forming area efficiently while allowing for consistent material distribution and sufficient clearance for cutting and stacking.
04
Cooling and Venting
Cooling circuits and venting are designed to provide well-defined part details, efficient cooling, stable cycle times, and reliable demolding.
05
Plug-Assist and Shrinkage Control
For deep-draw or thin-wall parts, we adjust the plug geometry, clearance, plug material, and shrinkage allowance to improve wall-thickness distribution and dimensional accuracy.
06
Cutting and Stacking Integration
We coordinate the forming mold, cutting mold, part transfer, and stacking method to support smooth operation and consistent production.
Engineering Process
A clear review and verification process helps identify production risks before the mold reaches the customer’s factory.
Requirement Review
Product design, material, machine model, required cavity count, forming method, and output requirements.
Engineering Proposal
Mold structure, cavity layout, forming orientation, cutting method, and stacking concept.
Detailed Design
Cooling, venting, plug-assist design, inserts, machine interfaces, clearances, and manufacturing drawings.
Trial and Verification
Mold trials, sample inspection, forming performance reviews, adjustments, and technical feedback.
In-House Mold Trial Verification
With our in-house mold trial equipment, we can test and verify each mold before shipment under actual production conditions. Customers receive trial records that help with mold installation, machine setup, and production start-up.
- Trial videos and photos
- Trial samples
- Trial results and technical feedback
